Safety Products

Programmable Safety Controllers

MOSAIC – A unique safety controller: modular, expandable and configurable

MOSAIC is an innovative, modular, and configurable safety controller designed to streamline the management of machinery or plant safety functions. By reducing the need for multiple devices and extensive wiring, MOSAIC simplifies control panel construction and enables a tamper-proof configuration through an intuitive graphic interface. It supports diverse safety sensors, including light curtains, emergency stops, magnetic switches, and encoders for speed control, ensuring comprehensive safety across applications.

MOSAIC’s project reporting provides essential safety performance data, including PFH, DCavg, and MTTFd values per EN 13849-1 and EN 62061 standards.

Product Documentation

To download the Catalogue Page, click on the link below:

All Programmable Safety Controllers
Part Number
Description
Image
1100000

Mosaic M1 (Standard Master Unit)
Safety level: PL e
Safety inputs: 8 digital inputs
Safety level (SIL / PL): SIL 3 – SILCL 3 – PL e – Cat. 4
Signalling: LEDs indication for operating status and fault diagnosis. LED indication of the: inputs, OSSD outputs, reset request and status outputs condition
Safety output type: 2 OSSD PNP (400 mA at 24 VDC) with protection against short circuit, overload and reverse polarity
Connections: Removable terminal blocks, screw contacts
Safety outputs: 2 OSSD pairs (400 mA)
Status outputs: 2 PNP (100 mA)
Test outputs: 4
MSC connector provided: No
Connection with MSC BUS: Yes
Start/Restart inputs and EDM: 2
Housing for MCM: Yes
USB input: Yes

1100003

Mosaic M1S (Enhanced Master Unit)
Safety level: PL e
Safety inputs: 8 digital inputs
Safety level (SIL / PL): SIL 3 – SILCL 3 – PL e – Cat. 4
Signalling: LEDs indication for operating status and fault diagnosis. LED indication of the: inputs, OSSD outputs, reset request and status outputs condition
Safety output type: 4 single OSSD, or 2 pairs (PNP – 400mA at 24 VDC) with protection against short circuit, overload and reverse polarity
Connections: Removable terminal blocks, screw contacts
Safety outputs: 4 single OSSD, or 2 pairs (400 mA)
Status outputs: 4 PNP (100 mA)
Test outputs: 4
MSC connector provided: No
Connection with MSC BUS: Yes
Start/Restart inputs and EDM: 4
Housing for MCM: Yes
USB input: Yes

1100006

Mosaic M1S COM (Enhanced Master Unit)
Safety level: PL e
Safety inputs: 8 digital inputs
Safety level (SIL / PL): SIL 3 – SILCL 3 – PL e – Cat. 4
Signalling: LEDs indication for operating status and fault diagnosis. LED indication of the: inputs, OSSD outputs, reset request and status outputs condition. Specific LED indicator for the Fieldbus
Safety output type: 4 single OSSD, or 2 pairs (PNP – 400mA at 24 VDC) with protection against short circuit, overload and reverse polarity
Connections: Removable terminal blocks, screw contacts
Safety outputs: 4 single OSSD, or 2 pairs (400 mA)
Status outputs: 4 PNP (100 mA)
Test outputs: 4
MSC connector provided: No
Connection with MSC BUS: Yes
Start/Restart inputs and EDM: 4
Housing for MCM: Yes
USB input: Yes

1100010

Mosaic MI8O2 (Expansion Unit)
Safety level: PL e
Safety inputs: 8 digital inputs
Safety level (SIL / PL): SIL 3 – SILCL 3 – PL e – Cat. 4
Signalling: LEDs indication for operating status and fault diagnosis. LED indication of the: inputs, OSSD outputs and status outputs condition
Safety output type: 2 OSSD PNP (400 mA at 24 VDC) with protection against short circuit, overload and reverse polarity
Connections: Removable terminal blocks, screw contacts
Safety outputs: 2 OSSD pairs (400 mA)
Status outputs: 2 PNP (100 mA)
Test outputs: 4
MSC connector provided: Yes
Connection with MSC BUS: Yes
Start/Restart inputs and EDM: 2

1100011

Mosaic MI8O4 (Expansion Unit)
Safety level: PL e
Safety inputs: 8 digital inputs
Safety level (SIL / PL): SIL 3 – SILCL 3 – PL e – Cat. 4
Signalling: LEDs indication for operating status and fault diagnosis. LED indication of the: inputs, OSSD outputs and status outputs condition
Safety output type: 4 single OSSD, or 2 pairs (PNP – 400mA at 24 VDC) with protection against short circuit, overload and reverse polarity
Connections: Removable terminal blocks, screw contacts
Safety outputs: 4 single OSSD, or 2 pairs (400 mA)
Status outputs: 4 PNP (100 mA)
Test outputs: 4
MSC connector provided: Yes
Connection with MSC BUS: Yes
Start/Restart inputs and EDM: Up to 4

1100012

Mosaic MO4L (Expansion Unit)
Safety level: PL e
Safety level (SIL / PL): SIL 3 – SILCL 3 – PL e – Cat. 4
Signalling: LEDs indication for operating status and fault diagnosis. LED indication of the: OSSD outputs, reset request and status outputs condition
Safety output type: 4 single OSSD, or 2 pairs (PNP – 400mA at 24 VDC) with protection against short circuit, overload and reverse polarity
Connections: Removable terminal blocks, screw contacts
Safety outputs: 4 single OSSD, or 2 pairs (400 mA)
Status outputs: 4 PNP (100 mA)
Test outputs: 4
MSC connector provided: Yes
Connection with MSC BUS: Yes
Start/Restart inputs and EDM: Up to 4

1100020

Mosaic MI8 (Expansion Unit)
Safety level: PL e
Safety inputs: 8 digital inputs
Safety level (SIL / PL): SIL 3 – SILCL 3 – PL e – Cat. 4
Signalling: LEDs indication for operating status and fault diagnosis. LED indication of the inputs condition
Connections: Removable terminal blocks, screw contacts
Test outputs: 4
MSC connector provided: Yes
Connection with MSC BUS: Yes

1100021

Mosaic MI16 (Expansion Unit)
Safety level: PL e
Safety inputs: 16 digital inputs
Safety level (SIL / PL): SIL 3 – SILCL 3 – PL e – Cat. 4
Signalling: LEDs indication for operating status and fault diagnosis. LED indication of the inputs condition
Connections: Removable terminal blocks, screw contacts
Test outputs: 4
MSC connector provided: Yes
Connection with MSC BUS: Yes

1100022

Mosaic MI12T8 (Expansion Unit)
Safety level: PL e
Safety inputs: 12 digital inputs
Safety level (SIL / PL): SIL 3 – SILCL 3 – PL e – Cat. 4
Signalling: LEDs indication for operating status and fault diagnosis. LED indication of the inputs condition
Connections: Removable terminal blocks, screw contacts
Test outputs: 8
MSC connector provided: Yes
Connection with MSC BUS: Yes

1100023

Mosaic M1S RV (Enhanced Master Unit ATEX Standards Compliant)
Safety level: PL e
Safety inputs: 8 digital inputs (4 mA max.)
Safety level (SIL / PL): SIL 3 – SILCL 3 – PL e – Cat. 4
Signalling: LEDs indication for operating status and fault diagnosis. LED indication of the: inputs, OSSD outputs, reset request and status outputs condition
Safety output type: 4 single OSSD, or 2 pairs (PNP – 400mA at 24 VDC) with protection against short circuit, overload and reverse polarity
Connections: Removable terminal blocks, screw contacts
Safety outputs: 4 single OSSD, or 2 pairs (400 mA)
Status outputs: 4 PNP (100 mA)
Test outputs: 4
MSC connector provided: No
Connection with MSC BUS: Yes
Start/Restart inputs and EDM: 4 (4 mA max.)
Housing for MCM: Yes
USB input: Yes

Product Documentation

To download the Catalogue Page, click on the link below:

Master Modules

M1 Standard Master Unit

  • Operates independently or as a central unit to control expansions
  • Features: 8 digital inputs, Start/Restart interlock inputs, 2 pairs OSSD outputs (PNP), and status outputs
  • Not compatible with modules MA4, MI8O4, MO4L

 

M1S Enhanced Master Unit

  • Independent or central control, compatible with all expansions
  • Features: 8 digital inputs, 4 Start/Restart inputs, 4 pairs OSSD outputs, and test outputs
Additional Output Modules

MO2 / MO4 / MO4L Output Units

  • MO2: 2 pairs OSSD outputs with Start/Restart interlock
  • MO4: 4 pairs OSSD outputs with Start/Restart interlock
  • MO4L HC S8: High current output unit, single channel OSSD outputs with Start/Restart interlock and 8 status outputs
Additional Input Modules

MI8 / MI16 / MI12T8 Input Units

  • MI8: 8 digital inputs, 4 test outputs
  • MI16: 16 digital inputs, 4 test outputs
  • MI12T8: 12 digital inputs, 8 test outputs, capable of handling 4 safety mats or edges
Additional Input/Output Modules

MI8O2 / MI8O4 Input/Output Units

  • MI8O2: 8 digital inputs, Start/Restart interlock, 2 pairs OSSD outputs
  • MI8O4: 8 digital inputs, Start/Restart interlock, 4 OSSD outputs
Additional No-Safety Output Modules

MOS8 / MOS16 Non-Safety Output Units

  • MOS8: 8 status outputs
  • MOS16: 16 status outputs
Communication Modules

MBx Field-Bus Units
Supports various fieldbus protocols including Profibus DP, DeviceNET, CANopen, EthernetIP, EtherCAT, Profinet, Modbus RTU, and Modbus TCP/IP. Interface modules (MCT1 and MCT2) connect remote expansions via the MSC bus.

Analog Input Module

MA4 Analog Input Expansion
Four isolated analog channels supporting applications requiring analog sensor inputs like load cells, pressure switches, temperature sensors, etc.

Safety Relay Modules

MR2 / MR4 Safety Relay Output Units

  • MR2: 2 guided-contact safety relays with EDM feedback
  • MR4: 4 guided-contact relays, with EDM feedback

 

MOR4 / MOR4S8 Safety Relay Output Units

  • MOR4: 4 guided-contact relays with configurable channel options and LED signaling
  • MOR4S8: Same as MOR4, with 8 status outputs
Speed Monitoring Modules

MV0 / MV1 / MV2 Speed Monitoring Units
Safety speed monitoring up to PL e for zero, maximum, and directional speed control.

  • MV0: Inputs for 2 proximity switches
  • MV1: Input for 1 incremental encoder and 2 proximity switches
  • MV2: Inputs for 2 incremental encoders and 2 proximity switches
Accessories

Mosaic Accessories

  • MCM: Configuration memory
  • MSC: Safety communication module
  • CSU: USB cable
  • CPM: Polarizing key
  • MCT: Serial cable for MSC BUS transfer
  • HM1: Display
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