Programmable Safety Controller

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Description

MOSAIC – A unique safety controller: modular, expandable and configurable

Key features

Mosaic is asafety hub able to manage all safety functions of a machinery or a plant.

Configurable and scalable.

Allows cost reductions and minimal wiring.

Mosaic can manage safety sensors and signals such as

light curtains,photocells, laser scanners, emergency stops, electromechanical switches, guard-lock safety door switches, magnetic switches, safety mats and edges, two-hands controls, hand grip switches, encoders and proximities for safety speed control.

Advantages

• • Reducing the number of devices and wiring used and, therefore, the overall size of the project
  • Speeding-up control panel construction
  • Allows tamper-proof system configurations
  • All logic is configured through a graphic interface. No more laborious wiring is needed as with traditional solutions

• A lower number of electromechanical components also means a better Performance Level and, therefore, a higher Safety Level
• The project report provides the actual values of PFH, DCavg and MTTFd according to EN 13849-1 and EN 62061

Mosaic Models with removable terminal blocks with screw o clamps (models C) contacts are available

To download the Catalogue Page, click on the link below:

Master Module

Description

M1 Standard master unit

Master unit, also usable as a stand-alone device, able to control any other expansion unit

• 8 digital inputs
• 2 inputs for Start/Restart interlock and external device monitoring (EDM)
• 2 pairs OSSD (PNP 400 mA)
• 2 status outputs (PNP 100 mA)
• 4 test outputs

Not compatible with the following expansion modules: MA4, MI8O4, MO4L

M1S Enhanced master unit

Master unit, also usable as a stand-alone device, able to control any other expansion unit

• • 8 digital inputs

• 4 inputs for Start/Restart interlock and external device monitoring (EDM)
• 4 single OSSD or 2 pairs (PNP 400 mA)
• 4 status outputs (PNP 100 mA)
• 4 test outputs

Compatible with all expansion modules

Additional Input Module

Description

MI8/MI16/MI12T8 – Input units

• MI8
  8 digital inputs
  4 test outputs (for short-circuits monitoring)
• MI16 – 16 digital inputs
  4 test outputs (for short-circuits monitoring)

MI12T8 – Input module with test unit

• • 12 digital inputs

• 8 test outputs (for short-circuits monitoring)
• Can manage up to 4 independent safety mats/edges

Additional Output Module

Description

MO2/MO4/MO4L – Output units

• MO2
  2 pairs OSSD Cat. 4 safety outputs (PNP 400 mA)
  2 inputs for Start/Restart interlock and EDM
  2 status outputs (PNP 100 mA)
• MO4
  4 pairs OSSD Cat. 4 safety outputs (PNP 400 mA)
  4 inputs for Start/Restart interlock and EDM
  4 status outputs (PNP 100 mA)
• MO4L
  4 single OSSD safety outputs or 2 pairs (PNP 400 mA)
  4 inputs for Start/Restart interlock and EDM
  4 status outputs (PNP 100 mA)

MO4L HC S8 – High current output units

• 4 single channel or 2 pairs OSSD Cat. 4 safety outputs (PNP 2,0 A)
• 4 inputs for Start/Restart interlock and EDM
• 8 status outputs (PNP 100 mA)

Additional No Safety Output Module

Description

MOS8/MOS16 – Non-safety output units

• MOS8
  8 status outputs (PNP 100 mA)
• MOS16
  16 status outputs (PNP100 mA)

Communication Module

Description

MBx – Field-bus units

• MBD Profibus DP
• MBD DeviceNET
• MBC CANopen
• MBEI EthernetIP
• MBEI2B EthernetIP
• MBEC EtherCAT
• MBEP Profinet
• MBMR Modbus RTU
• MBEM Modbus TCP/IP
• MBU USB

MCT Interface connection units

Interface module allowing the connection of remote expansions via the proprietary MSC bus

• MCT1 – 1 connection interface (1 I/O cable)
• MCT2 – 2 connection interface (2 I/O cables)

Additional Input/Output Module

Description

MI8O2 – Input/Output units

• 8 digital inputs
• 2 inputs for Start/Restart interlock and external device monitoring (EDM)
• 2 pairs OSSD safety outputs (PNP 400 mA)
• 2 status outputs (PNP 100 mA)
• 4 test outputs

MI8O4 – Input/Output units

• • 8 digital inputs

• 4 inputs for Start/Restart interlock and external device monitoring (EDM)
• 4 single OSSD safety outputs or 2 pairs (PNP 400 mA)
• 4 status outputs (PNP 100 mA)
• 4 test outputs

Safety Relay Module

Description

MR2/MR4 – Safety relay output units

• MR2 – 2 safety relays with guided contacts
  2 NO + 1 NC contacts (250 VAC 6 A)
  1 NC contacts for EDM feedback
• MR4 – 4 safety relays with guided contacts
  4 NO + 2 NC contacts (250 VAC 6 A)
  2 NC contacts for EDM feedback

MOR4/MOR4S8 – Safety relay output units

• MOR4 – 4 safety relays with guided contacts
  4 NO contacts (250 VAC 6 A). It is possible to select two different configurations via MSD:
  4 independent single channel outputs
  2 dual channel outputs
  4 inputs for Start/Restart interlock and EDM
  Single channel LED signaling
• MOR4S8 – As MOR4, with 8 status outputs (PNP 100 mA)

Analogue Input Module

Description

MA4 – Analogue inputs expansion unit

• 4 indipendent isolated analogue channels (500 V)
• Individual channels can be paired-up to allow sensor reading redundancy
• Any application requiring analogic sensors connection as loading cells, pressure switches, temperature measurements, flow and level measurements, etc.

Speed Monitoring Module

Description

MV0/MV1/MV2 – Speed monitoring units

Safety speed monitoring (up to PL e) for: Zero speed control, Maximum speed control, Speed range control, Direction

• MV0 – Input for 2 proximity switches
• MV1 – Input for 1 incremental encoder and 2 proximity switches
• MV2 – Input for 2 incremental encoders and 2 proximity switches

Accessories

Description

Mosaic accessories

• MCM – Mosaic configuration memory
• MSC – Mosaic Safety communication
• CSU – USB cable
• CPM – Polarizing key
• MCT – Serial cable for MSC BUS transfer
• HM1 display